In the bioprocess industry, designing efficient water-distribution systems, such as Water-for-Injection (WFI) or Purified Water (PW) systems, can reveal significant opportunities for optimization and resource conservation, especially given the substantial water demands of modern equipment and processes. Addressing these opportunities early in the design process is often critical to ensuring long-term success. For example, by adopting advanced technologies like EilerCal and PUREX early in the design process, companies can address various operational challenges while also setting the stage for lasting benefits in terms of sustainability and future-ready systems.
EilerCal revolutionizes calibration processes by eliminating the need for additional infrastructure and significantly reducing WFI usage, enabling simpler and more cost-effective operations. Meanwhile, PUREX features advanced automation, delivering unparalleled control and adaptability for modern point-of-use water systems. These technologies enable organizations to optimize water distribution systems, reduce unnecessary resource consumption, and avoid the expense and complexity of future retrofits.
Addressing Key Challenges in Water System Design
Designing water systems involves complex decisions that balance operational needs, equipment sizing, and future scalability. Without the right technologies in place, design teams can sometimes face hurdles such as:
- Distribution headers, pumps and other equipment that are insufficient for future system upgrades
- Excessive waste of water, energy, labor and other resources inherent in a given process
- Burdensome and costly infrastructure requirements for “wet” calibration of weighing systems
EilerCal and PUREX tackle these pain points directly, offering next-generation capabilities that enhance your process while also supporting green initiatives.
EilerCal: Redefining Calibration Efficiency
EilerCal enables calibration of load cells on tanks, vessels, and single-use equipment through controlled application of hydraulic force, eliminating the need to use expensive WFI. Ideal for fixed or mobile weighing systems, EilerCal is a versatile solution that can help to advance your efficiency and sustainability goals.
Key Benefits of EilerCal:
- Minimized Calibration Requirements:
By reducing the need for wet calibrations, EilerCal saves time, water, and labor, significantly lowering calibration costs. - System Design Simplification:
EilerCal reduces the number of use-point drops, resulting in smaller headers, pumps, and water skids. This simplifies system design and reduces CAPEX. - Reduced Maintenance Costs:
- Less complexity and equipment needs lead to fewer service contracts and less reliance on external maintenance.
- Waste treatment and disposal needs are minimized.
- Future-Ready Scalability:
Existing EilerCal systems can support future tank expansions, ensuring scalability with minimal disruption. - Faster Commissioning:
EilerCal significantly reduces commissioning and calibration time, accelerating project timelines and delivering a faster ROI.
EilerCal systems provide valuable advantages in terms of minimizing waste, simplifying your process, and maximizing your valuable space. Contact us today for a tailored quote and to learn how EilerCal can benefit your operations.
PUREX: The Industry’s Smartest Point-of-Use Heat Exchanger
PUREX is a novel, automated Point-of-Use (POU) heat exchanger system that redefines water distribution and provides a more efficient and flexible alternative to traditional pitot tube designs.
Key Benefits of PUREX:
- Reduced Equipment Needs:
PUREX reduces the number of Point-of-Use (POU) coolers needed, streamlining system complexity and lowering overall costs. - Future-Ready Design:
Unlike pitot tube systems, PUREX easily accommodates future equipment additions, ensuring scalability without significant redesigns. - Enhanced Process Flexibility:
- PUREX offers a greater process flow and temperature-control range.
- Its mixing valve option addresses chilled water return temperature issues, enabling precise temperature management.
- Advanced Automation and Feedback:
With superior automation capabilities, PUREX delivers real-time feedback, allowing for better process control. - Elimination of Cold Loop Sterilization Costs:
The PUREX extended loop design minimizes the need for costly and time-consuming cold loop sterilization, reducing operational expenses significantly.
By addressing these challenges and more, PUREX delivers a robust POU water distribution solution that enhances sustainability and reduces water usage in modern biopharma facilities.
The Case for Early Adoption
Adopting EilerCal or PUREX early during the water-system design process allows the design team to:
- Optimize specifications before equipment is sized, avoiding potentially costly retrofits.
- Drive future sustainability benefits by reducing energy consumption, water use, and other waste.
- Deliver a long-term ROI that aligns with green initiatives and company goals.
Furthermore, early adoption enables better collaboration with A&E firms and end-users, ensuring that all stakeholders understand the advantages of these technologies and their impact on project outcomes.
Conclusion
PUREX and EilerCal are two innovative solutions that can provide extensive benefits for bioprocessing facilities. By incorporating these technologies early, companies can eliminate the need for costly water-system retrofits down the road and take a significant step toward future readiness and achieving their sustainability goals.
To learn how Acuity can support your bioprocess, connect with us today to discuss your project.
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